Baked Cheddar Broccoli Noodle Casserole

Why Make This Casserole?

  • Creamy, cheesy, and packed with broccoli

  • A complete one-dish meal

  • Great way to use up leftover cooked chicken or ham

  • Kid-friendly and perfect for meal prep


Ingredients

For the casserole:

  • 12 oz (340 g) egg noodles or any short pasta (rotini, penne, or shells)

  • 2 cups fresh broccoli florets, chopped into bite-sized pieces

  • 2 tablespoons unsalted butter

  • 1 small onion, finely chopped

  • 3 cloves garlic, minced

  • 3 tablespoons all-purpose flour

  • 2 cups whole milk (or 2% milk)

  • 1 cup chicken or vegetable broth

  • 2 cups sharp cheddar cheese, shredded (divided)

  • ½ cup Parmesan cheese, grated

  • 1 teaspoon salt

  • ½ teaspoon black pepper

  • ½ teaspoon smoked paprika (or regular paprika)

  • ¼ teaspoon ground nutmeg (optional, but recommended)

Optional add-ins:

  • 2 cups cooked, shredded chicken or ham

  • ½ cup sour cream (for extra creaminess)

For the topping:

  • ½ cup panko breadcrumbs

  • 2 tablespoons melted butter

  • ¼ cup shredded cheddar cheese


Equipment Needed

  • Large pot for boiling pasta

  • Colander

  • Large skillet or saucepan

  • Whisk

  • 9×13 inch (23×33 cm) baking dish

  • Small bowl for topping

  • Wooden spoon or spatula


Method

1. Preheat the oven

  • Preheat your oven to 190°C (375°F).

  • Grease a 9×13 inch baking dish with butter or non-stick spray.

2. Cook the pasta and broccoli

  • Bring a large pot of salted water to a boil.

  • Add the egg noodles and cook according to package directions until al dente (about 1 minute less than the package says – they will cook more in the oven).

  • During the last 2–3 minutes of cooking, add the chopped broccoli florets to the boiling water.

  • Drain the pasta and broccoli together in a colander. Set aside.

3. Make the cheese sauce

  • While the pasta cooks, melt 2 tablespoons of butter in a large skillet or saucepan over medium heat.

  • Add the chopped onion and cook for 3–4 minutes until softened.

  • Add the minced garlic and cook for 1 minute until fragrant.

  • Sprinkle the flour over the onion and garlic. Stir constantly and cook for 1–2 minutes to remove the raw flour taste.

  • Slowly whisk in the milk and chicken broth, a little at a time, to prevent lumps.

  • Continue whisking until the mixture is smooth and begins to thicken (about 3–5 minutes).

  • Reduce heat to low. Add 1½ cups of shredded cheddar cheese, the Parmesan cheese, salt, pepper, paprika, and nutmeg (if using).

  • Stir until the cheeses are fully melted and the sauce is smooth. Do not let it boil.

  • If using sour cream or cooked chicken/ham, stir them in now.

4. Combine everything

  • Add the drained pasta and broccoli to the cheese sauce.

  • Stir gently until everything is evenly coated.

5. Assemble the casserole

  • Pour the mixture into the prepared baking dish.

  • Spread it evenly with a spatula.

  • Sprinkle the remaining ½ cup of shredded cheddar cheese over the top.

6. Make the topping

  • In a small bowl, combine the panko breadcrumbs with the melted butter.

  • Sprinkle the buttered breadcrumbs evenly over the casserole.

7. Bake

  • Bake uncovered for 20–25 minutes, until the casserole is bubbly around the edges and the topping is golden brown.

  • If the top is not brown enough, switch to broil for the last 1–2 minutes. Watch carefully to prevent burning.

8. Rest and serve

  • Let the casserole rest for 5–10 minutes before serving. This helps it set up so slices hold their shape.

  • Serve warm.


Storage

  • Refrigerator – store covered in the baking dish or in an airtight container for up to 4 days.

  • Freezer – assemble the casserole but do not bake. Cover tightly with foil and freeze for up to 3 months. Bake from frozen at 190°C (375°F) for 45–50 minutes, uncovering for the last 10 minutes.

  • Reheating – reheat individual portions in the microwave, or reheat the whole dish covered with foil at 175°C (350°F) for 15–20 minutes.


Variations

  • Chicken broccoli casserole – add 2 cups of cooked, shredded rotisserie chicken.

  • Ham and broccoli – add 2 cups of diced cooked ham.

  • Cauliflower version – replace broccoli with cauliflower florets.

  • Gluten-free – use gluten-free pasta, gluten-free flour (or cornstarch), and gluten-free breadcrumbs.

  • Extra creamy – add ½ cup cream cheese along with the cheddar cheese.

  • Spicy version – add ½ teaspoon red pepper flakes or a dash of cayenne pepper.

  • Turkey broccoli casserole – use leftover cooked turkey instead of chicken.

  • Vegetarian – this is already vegetarian. Skip any meat add-ins.


Tips for Best Results

  • Cook pasta al dente – it will continue to absorb liquid and cook more in the oven. Overcooked pasta becomes mushy.

  • Use sharp cheddar – it has more flavor than mild cheddar. Freshly shredded cheese melts better than pre-shredded (which contains anti-caking agents).

  • Do not boil the cheese sauce – high heat can cause the cheese to separate and become grainy. Keep it at a low simmer.

  • Blanch the broccoli in the pasta water – this saves a dish and infuses the broccoli with a little salt.

  • Let it rest before serving – the casserole needs 5–10 minutes to set up. Cutting into it immediately will make it runny.

  • Customize add-ins – this casserole is very forgiving. Add cooked chicken, ham, bacon, or extra vegetables as you like.

  • Make ahead – assemble the entire casserole (without baking), cover, and refrigerate for up to 24 hours. Add 10–15 minutes to the baking time if baking from cold.

  • Double the recipe – use a large roasting pan or two 9×13 dishes. Freeze one for later.

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